{"id":2108,"date":"2019-07-24T23:58:33","date_gmt":"2019-07-24T21:58:33","guid":{"rendered":"https:\/\/www.tecsa-rd.it\/?page_id=2108"},"modified":"2025-11-24T16:54:51","modified_gmt":"2025-11-24T15:54:51","slug":"customized-tests","status":"publish","type":"page","link":"https:\/\/www.tecsa-rd.it\/en\/customized-tests\/","title":{"rendered":"Customized tests"},"content":{"rendered":"<p>[et_pb_section bb_built=&#8221;1&#8243; _builder_version=&#8221;3.22&#8243; use_background_color_gradient=&#8221;on&#8221; background_color_gradient_start=&#8221;rgba(29,38,0,0.85)&#8221; background_color_gradient_end=&#8221;rgba(29,38,0,0)&#8221; background_color_gradient_direction=&#8221;45deg&#8221; background_color_gradient_overlays_image=&#8221;on&#8221; background_image=&#8221;https:\/\/www.tecsa-srl.it\/wp-content\/uploads\/2018\/12\/slide.jpg&#8221; custom_padding=&#8221;6vw|0px|6vw|0px|true|false&#8221; next_background_color=&#8221;#ffffff&#8221; background_color_gradient_stops=&#8221;rgba(29,38,0,0.85) 0%|rgba(29,38,0,0) 100%&#8221;][et_pb_row _builder_version=&#8221;3.25&#8243;][et_pb_column type=&#8221;4_4&#8243; 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R&amp;D teams, <strong>we define together<\/strong>:<\/p>\n<ul>\n<li>Which <strong>critical parameters<\/strong> to monitor (hydraulic pressure, braking torque, clamping force, temperature, DTV, residual thickness, particulate emissions, vibrations, energy consumption, etc.)<\/li>\n<li>How to <strong>faithfully recreate<\/strong> the lifecycle or extreme event encountered on the road, track, or vehicle test bench on the dynamometric test bench<\/li>\n<li>Which <strong>additional sensors<\/strong> or <strong>dedicated actuators<\/strong> to develop to acquire data impossible with standard instrumentation<\/li>\n<\/ul>\n<p>[\/et_pb_text][et_pb_toggle admin_label=&#8221;Alcuni esempi di \u201cprove su misura\u201d gi\u00e0 realizzate&#8221; _builder_version=&#8221;4.27.4&#8243; title=&#8221;Some examples of %22tailored tests%22 already performed&#8221; background_pattern_color=&#8221;rgba(0,0,0,0.2)&#8221; background_mask_color=&#8221;#ffffff&#8221; toggle_icon=&#8221;%%47%%&#8221; open_toggle_icon=&#8221;%%46%%&#8221; 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closed_toggle_background_color=&#8221;#ffffff&#8221; title_level=&#8221;h4&#8243; title_font=&#8221;|600|||||||&#8221; title_text_color=&#8221;#3a3a3a&#8221; open_toggle_text_color=&#8221;#3a3a3a&#8221; custom_margin=&#8221;0%||3%|&#8221;]<\/p>\n<ol>\n<li><strong> Particulate Emissions (Brake Emissions)<\/strong><\/li>\n<\/ol>\n<ul>\n<li><strong>Isokinetic sampling<\/strong> in a climate chamber (PM10, PM2.5)<\/li>\n<li><strong>Granulometric analysis<\/strong> and <strong>elemental composition<\/strong> (ICP-MS, SEM-EDX)<\/li>\n<li><strong>WLTP vs. real-world cycles correlation<\/strong> (RDE, Los-Angeles Taxi, etc.)<\/li>\n<li><strong>Tests on hybrid\/EV vehicles<\/strong>: quantification of dust produced during the energy recovery phase<\/li>\n<\/ul>\n<ol start=\"2\">\n<li><strong> Telemetry Event Reconstruction<\/strong><\/li>\n<\/ol>\n<ul>\n<li>Import of <strong>.vbo, .csv, .mdf, .mat<\/strong> files from onboard instrumentation<\/li>\n<li><strong>Resampling<\/strong> and <strong>scaling<\/strong> of the speed\/torque profile<\/li>\n<li><strong>Lap-by-lap replication<\/strong> of circuits for:\n<ul>\n<li>Formula 1 (Monza, Silverstone, Suzuka)<\/li>\n<li>WEC (Le Mans, Spa)<\/li>\n<li>Formula E (Berlin, NYC)<\/li>\n<li>NASCAR (Daytona, Martinsville)<\/li>\n<\/ul>\n<\/li>\n<li>Addition of <strong>aerodynamic loads<\/strong>, <strong>regenerative blending<\/strong><\/li>\n<\/ul>\n<ol start=\"3\">\n<li><strong> Braking under Extreme Climatic Conditions<\/strong><\/li>\n<\/ol>\n<ul>\n<li><strong>Snow spray<\/strong> (0 \u00b0C, 80 % RH, 3 mm\/h)<\/li>\n<li><strong>Salt spray<\/strong> (5 % NaCl, 35 \u00b0C, 50 \u00b5m mist)<\/li>\n<li><strong>Water splash<\/strong> at -20 \u00b0C (simulation of entering an alpine tunnel)<\/li>\n<li><strong>Thermal shock<\/strong>: from +60 \u00b0C to -10 \u00b0C in &lt; 3 min<\/li>\n<li><strong>Ice build-up<\/strong> on the disc: 2 mm ice, subsequent emergency brake application<\/li>\n<\/ul>\n<ol start=\"4\">\n<li><strong> &#8220;What-if&#8221; Tests and Failure Mode Analysis<\/strong><\/li>\n<\/ol>\n<ul>\n<li><strong>Cavitation<\/strong> in the hydraulic circuit<\/li>\n<li><strong>Brake-by-wire<\/strong> with degraded actuator response<\/li>\n<li><strong>Over-torque<\/strong> and <strong>cross-threading<\/strong> during tightening<\/li>\n<li><strong>Corrosion stacking<\/strong>: salt + humidity + vibration + temperature<\/li>\n<li><strong>Pad thermal runaway<\/strong>: 800 \u00b0C for 60 s, then forced cool-down<\/li>\n<\/ul>\n<ol start=\"5\">\n<li><strong> Development of New Sensors and Actuators<\/strong><\/li>\n<\/ol>\n<ul>\n<li>6-axis <strong>load cell<\/strong> for floating caliper<\/li>\n<li>640 \u00d7 512 pixel <strong>infra-red array<\/strong> for real-time disc thermal mapping<\/li>\n<li><strong>Laser triangulation<\/strong> for online wear-rate (1 \u00b5m resolution)<\/li>\n<li>128-channel <strong>acoustic camera<\/strong> for 3D squeal localization<\/li>\n<li>50,000 fps <strong>high-speed video<\/strong> for contact patch analysis<\/li>\n<\/ul>\n<p>[\/et_pb_toggle][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.3.4&#8243; 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Thanks to a direct interface between our laboratories and our Clients&#8217; R&amp;D teams, [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":722,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-2108","page","type-page","status-publish","has-post-thumbnail","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Customized testing | TecSA R&amp;D<\/title>\n<meta name=\"description\" content=\"Do you have an \u201cimpossible\u201d idea to test? 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